Tools

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Last update, July 18, 2007

About Tools

If you have shop tools and some machinery, it is not necessary to tell you where they would be useful. If you have nothing, live in an apartment, must set up on a dining table and then take it down with each session and all your toxics and sanding has to be done outside, you do not need very much that a small box could not handle. Slow deliberate processes can be quite rewarding. However, it is thought that you do have something like a hammer, screwdrivers, some pliers and a measuring tape.

 

Here is a list of things that would be nice to have. These will make your project easier and convenient. They will serve you well in other needs.

 

Okay, this has to be said. You just want to build one boat, right? It will last forever and you will be buried with it. You are now reminded of the numerous versions of analogies regarding, "…Men and their toys." ‘Nuff said!

1. A Dremel. This is a high-speed drill, sander, cutter and grinder. It is hand held and has a ton of uses. Don’t get carried away here. Just get the basic Dremel. Shop the Internet (eBay is good) and local discount hardware sources. You might also consider the cordless version.

2. A Dremel #9909 cutting bit. This is shown in the process of preparing shroud connection points for internal mounting on the mast. This is preferred to the external mounting tangs. It is your choice and is discussed in other sources here. Locate a local professional tool store where journeyman trade guys buy their tools. Some of the major hardware chains have a Dremel display. Call them and ask if they have this bit. If you cannot get it locally, do an Internet search for "Dremel 9909."

 

3. A set of "needle" or "jeweler’s" screwdrivers. Get the ones that have both Phillips and blade. Buy cheap, you’ll loose some!

 

4. A mini hack saw. A single metal loop unit with a 5 to 6 inch blade. These will not twist on you. Do not get the scroll type blade. You want stability. Cheap at discount hardware stores.

 

5. A soldering iron…not a gun. Radio Shack has a piece of junk that will work fine. 15 to 30 watts is enough. Get some small wire solder with a resin flux core.

6. A set of small drills, #80 to #60. You can use these with the Dremel. If you think of it, order a couple extra #73 bits from Small Parts when ordering from them. You are likely to break one while working on the mast. They sell them individually and they are cheap.

 

7. Paper binding clamps. Large stationary stores have them. Get a couple big ones and a few of the smaller ones. They have a million uses the least of which is for binding paper.

 

8. While you are at the stationary store get a small razor knife and extra blades. You do not need a kit. One knife will do.

 

9. Be on the look out for a small square of Teflon or a form of dense plastic that can be used as a cutting board for the lines. Those yellow putty spatulas you see in the hardware store work fine. Spiderwire and Spectra like to be cut with a razor knife and the board makes trimming easy. The knife and board should always be in your kit when you go to the lake.

 

10. A drill set, ¼" to 1/16" will do. If you want to do to 3/8", fine. You do not need to get carried away. If you are not concerned with the National Debt, buy a numbered set 60 to 1. They are nice. Hehe, most of you won’t. Just looking it up in the catalog will take your breath away! But I can assure you that if you do dive into one of these sets, you will never again search for the perfect bit.

Note: You may miss the disclaimer elsewhere but no drill sizes in fractional inches will be provided in the construction process. The comparisons have never been made here and no time is taken now to do so. It will be suggested that you test as you go to find a fractional fit to the task needed. It is okay, you'll do just fine. A drill chart will help you get close.

11. Okay, this will help. Hint! When you cut your mast to 71-7/8 inches, save the left over piece. When you cut the arrow shaft booms, save the left over pieces. When in doubt about the hole you need, test drill on these pieces and insert the screw or pin to make sure. Keep it in your tool kit.

 

12. Don't let this scare you. A few taps (that is for threading a hole for machine screws) and the holder will make life a great deal easier. You do not need a set, just those you will use. Micro-Mark has a nifty ratchet drive tap holder and sells the taps individually. We could use 2-56, 4-40, 8-32, 3.0mm and 3.5mm here in various projects. The 3.0mm and 3.5mm will be quite handy for small eyelets from SailsEtc  if they open up again.

 

13. A cheap set of needle files.

 

14. Picking tweezers.

 

15. Needle nosed pliers.

 

16. Wire cutter. This is a hard one. You need to cut and trim very small wire (rigging) and at the same time cut electrical wire. Use your head on this and follow your instincts. Good cutters will do both and do not have to be small. Bad cutters will not do both and often last only the weekend. This is a tool you will use over and over and when you need it, you need it. Don't cheap it out.

 

17. A 7/64" Allen wrench with the ball head. You should not need a set. If you can find one with a tee or screwdriver handle, that would be great. This is for the rudder tiller and will be part of your standard lake side tool kit. Good tool stores and some hobby outlets have the screwdriver handle version if you can’t find the tee handle.

 

18. A pair of 5" Visegrip pliers. While there are other wire sleeve crimping devices around, this tool is found the be the best all around tool. Also, when crimping the #2 Berkley sleeves in the middle, it will leave the ends of the sleeve slightly open, therefore, placing less stress on the body of the wire. Stress here can cause the wire to break, particularly with the internal mast tangs. Berkley’s crimper is not recommended.

 

19. Disposable rubber gloves.

 

20. Sanding stick.

 

21. Go on the Internet with your search engine (Google is nice) and locate a bunch of charts for tap, drill and screw sizing. What would be nice are charts that will tell you the size of hole you need for various things. These charts are wonderful to have as a reference before you drill a hole and find…"Oops." Drill sizes stated in the EC are numbered. It will be up to you to find the fractional bit that will work.

These were the basics. If you paid more than $100 (2001 USD) for all of this stuff, you paid more than you needed.

 

Now here are the other things useful but not required:

 

1. Drill press.

2. Combination sander

3. Bench grinder.

4. Palm sander

5. Micrometer

6. Scroll saw

7. Calipers

8. Snippers

9. A small metal gauge break

10. Bar clamps

11. Mini table saw

12. A small brake for bending aluminum to .064" thickness.

There is no need to go on, you get the idea. Now, if you want to build some boats for your buddies, you can get them to pay for these and more. Really! Oh, it you work in a cold garage, like here, a BBQ would be nice! (Finally, after 40 years, a workshop indoors - December 2002)

 

 

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